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Industrial Engineeringcoretheory

LEAN MANUFACTURING AND SIX SIGMA

MIE 2230

Syllabus

  • 01Basic elements of lean manufacturing
  • 02Continuous improvement
  • 035S implementation process
  • 04Total productive maintenance
  • 05Process mapping
  • 06Value stream mapping concept
  • 07Work cell concept
  • 08Manpower – calculation and selection
  • 09Employee training
  • 10Preventive maintenance schedule
  • 11Quality standard formulation
  • 12Production control system and automated testing
  • 13Cause and effect diagram
  • 14Pareto chart
  • 15Spider/radar chart
  • 16Poke Yoke
  • 17Kanban
  • 18Automation
  • 19SMED
  • 20Standardized fixtures
  • 21DFMA
  • 22JIT concept
  • 23Visual workplace
  • 24Hoshin planning
  • 25Tree diagram
  • 26Operator productivity improvement
  • 27Process improvement
  • 28Improving machinery and Equipment utilization
  • 29Workplace organization
  • 30Avoidance of excess production and inventory
  • 31Evolution of six sigma
  • 32Six sigma definition
  • 33DPMO and sigma level
  • 34Six sigma and quality certification
  • 35Voice of customer
  • 36Guidelines for selecting and defining six sigma projects
  • 37Project prioritization matrix

References

  • Gopalakrishnan, N., Simplified Lean Manufacture. India, Prentice-Hall of India Pvt. Limited, 2010.
  • Socconini, L., Lean Manufacturing. Step by Step. Spain, Marge Books, 2021.
  • Rother, M., and Shook, J., Learning to See: Value Stream Mapping to Add Value and Eliminate Muda. Germany, Taylor & Francis, 2003.
  • Urdhwareshe, H., Six Sigma for Business Excellence: Approach, Tools and Applications. India, Pearson India, 2011.
Credits Structure
3Lecture
1Tutorial
0Practical
4Total